Six stages. The same sequence for every product on every order.
The process doesn't change based on product or buyer.
Virgin and recycled HDPE resin checked for melt index and density before the extruder.
Tape extruded and woven on circular looms to the buyer's specified GSM. Sampled per roll.
Single or double-side LDPE lamination with UV master-batch dosed per order specification.
Eyelets, handles, hems and perforations to the buyer's drawing — not a stock size.
GSM, tensile and UV sampled per lot. Results recorded against the order file.
Palletised, labelled, documented and loaded to the buyer-confirmed container plan.
In-line QC — results go to the buyer before balance payment.
Weight per square metre measured against ordered spec. Tolerance held to ±5 GSM on every roll sampled.
Warp and weft tensile tested to confirm fabric holds under loading conditions of the end use.
Accelerated UV testing confirms stabiliser dosage matches buyer's outdoor service life for the destination climate.